TCH.1C-27J-2-29JG
2-3.2
SWAGING PROCEDURE FOR 10.000 PSI
TOOLING (Cont'd)
2.Select proper power unit and head assembly based
on tube O.D. for 10000 psig Pump (Refer to Table
2-3.). Push lower die block assembly out of head
assembly, making sure that upper and lower halves of
die have the same P/N and the same S/N. Joint lower
die block assembly to top of power unit (refer to figure
) , this
assembly will fit only one way. Connect one end of
hydraulic hose to portable hydraulic pump making
sure that the pump has a label indicating that it
delivers 10000 ± 250 psig. Connect other end of
hydraulic hose to power unit.
3.Slide head assembly over fitting / tubing to be
swaged, make sure bevelling end of die is towards
centre of fitting. Slide power unit into swage head
ensuring knurled area on swage head matches the
knurled area on the power unit otherwise the two
cannot be assembled. Ensure balls in lower die block
engage with a " click " and swage head is centered on
power unit. Move power unit toward centre of fitting,
until fitting stop hits end of fitting (the fitting stop is the
larger black plate on head assembly).
4.Position fitting on tube so that part of tube insertion
mark (Refer to previously step 2 of TUBE INSERTION
MARKING BAND) is covered by fitting and that part of
tube insertion mark is outside of fitting (refer to figure
) , (refer to figure
) and
) .
5.Apply hydraulic pressure 10000 ± 250 psig to swage
tool maintaining power unit, fitting and tube in the
position described in steps 3 and 4. After dies halves
have opened, slide power unit out of head assembly.
6.Remove head assembly from swaged fitting/tubing.
29-00-20
2-11